World Grain - December 2008 - 37
PRODUCTS AND METHODS
BestFlours No. 11/08
6
The emulsifier booster
Alphamalt EFX Mega
Alphamalt EFX Mega makes use of the natural potential of emulsifying substances in wheat flour in order to increase
fermentation tolerance and the stability of the dough and ultimately to achieve a "mega volume". Optimizing the
emulsifiers and lipids naturally present in the flour in this way also makes it possible to reduce the amount of synthetic
emulsifiers added and thus cut costs.
For a long time the baking potential of
wheat-flour lipids was underestimated.
Scientific investigations show that some
lipids (fat-like substances) have a positive effect on baking properties whereas
others tend to have a negative effect on
the resulting products. With the development of Alphamalt EFX Mega we have
succeeded in putting these scientific
findings to practical use in flour standardization.
As far as quantity is concerned, lipids
are insignificant compared to other constituents of wheat flour such as starch
and proteins. Wheat flours contain
about 1.5 - 2.5 % total lipids, depending
on their level of extraction. These are a
complex mixture of polar and non-polar
lipids which interact with the starch or
gluten proteins in different proportions.
What are polar and non-polar lipids?
on baking properties already, leads to
substances that are more effective still.
When one or both of the fatty acids are
split off, molecules with stronger polar
properties form and enter firmer bonds.
What is Alphamalt EFX Mega?
Achievement of the optimum bread volume depends on the ratio of non-polar
to polar lipids and their amount, non-polar lipids having an unfavourable effect
on bread volume. Alphamalt EFX Mega
takes the strongly heterogeneous nature
The action of Alphamalt EFX Mega
The selected and standardized esterase
activities of Alphamalt EFX Mega have
the effect of splitting the non-polar
lipids naturally present in the flour into
mono- and diglycerides; at the same
time the polar lipids are converted into
more strongly polar and thus more hydrophilic substances. This results in
a noticeable overall shift towards the
baking-active polar lipid classes with
emulsifier-like structures and doughstabilizing effects similar to those
120
100
Height of Dough
Development [mm]
The importance of the flour's
natural lipids
80
60
40
20
0
Non-polar lipids consist of a glycerol
molecule esterified with three fatty acids.
Because of their molecular structure
these lipids are hydrophobic. It is the
absence of differently charged groups of
molecules that gives this lipid fraction
its non-polar character.
The polar lipids in wheat flour mainly
fall into the categories "glycolipids" and
"phospholipids" (lecithins). These (polar) lipids are made up of glycerol too,
but it is esterified with only one or two
fatty acids and a polar group that contributes to the surface activity of these
substances and thus their emulsifying
effect. Enzymatic modification of this
wheat lipid fraction, which has an effect
0
0.5
1
1.5
2
2.5
3
Time of Fermentation [h]
Reference
EFX Mega 25 ppm + 0.12 % DATEM
DATEM 0.24 %
EFX Mega 50 ppm
Dough development curves resulting from the use of Alphamalt EFX Mega, DATEM, and
a combination of EFX Mega and DATEM
of the wheat lipids in respect of polarity
into account, and also their interaction
with other constituents of wheat flour.
Alphamalt EFX Mega is an esterase
complex. The esterase group comprises
enzymes that split both dissolved and
non-dissolved or emulsified substrates.
Lipases and phospholipases belong to
the enzyme family of the esterases.
familiar from the emulsifier DATEM.
It is assumed that the modified wheat
lipids help to create a stable, elastic film
around the gas bubbles that form during
fermentation and the early phase of
baking - rather like bubble-gum.
The "encapsulation" and stabilizing
of the expanding gas cells results in
increased fermentation tolerance
and greater gas retention capacity of
the dough.
World Grain - December 2008
Table of Contents for the Digital Edition of World Grain - December 2008
Contents
World Grain - December 2008 - 1
World Grain - December 2008 - 2
World Grain - December 2008 - 3
World Grain - December 2008 - Contents
World Grain - December 2008 - 5
World Grain - December 2008 - 6
World Grain - December 2008 - 7
World Grain - December 2008 - 8
World Grain - December 2008 - 9
World Grain - December 2008 - 10
World Grain - December 2008 - 11
World Grain - December 2008 - 12
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World Grain - December 2008 - 14
World Grain - December 2008 - 15
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World Grain - December 2008 - 27
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