FEATURE MILLERS SEEK energy efficiency W ith energy costs increasing worldwide, millers are dePDQGLQJPRUHHI¿FLHQWHTXLSPHQWDQGSURFHVVRSWLPL]DWLRQLQQHZFRQVWUXFWLRQDQGH[SDQVLRQSURMHFWV 0LOOHUV ZDQW WKH ODWHVW WHFKQRORJLHV DQG OHVV HTXLSPHQW ZLWKWKHVDPHFDSDFLW\DQGSURGXFWRXWSXWDOOZLWKOHVVHQHUJ\FRQVXPSWLRQDFFRUGLQJWR World Grain magazine's anQXDOVXUYH\RIWKHLQWHUQDWLRQDOPLOOLQJLQGXVWU\¶VHTXLSPHQW DQGVHUYLFHVXSSOLHUV 'HPDQGIRUPLOOVLVVWURQJLQ%UD]LODQGRWKHUDUHDVLQ6RXWK $PHULFDDQG&HQWUDO$PHULFDDORQJZLWK$IULFD(XURSHDQG WKH&,6QDWLRQV 6XSSOLHUVZHUHVSOLWRQZKHWKHUGHPDQGLVVWURQJIRUQHZ PLOOVRUH[SDQVLRQV2QHFRPSDQ\VDLGLWLVZRUNLQJRQVL[ ODUJHSURMHFWVUHODWHGWRXSJUDGHVLQFOXGLQJFDSDFLW\LQFUHDVHV DQGUHQRYDWLRQRIH[LVWLQJHTXLSPHQWZKLOHDQRWKHUVXSSOLHU VDLGRILWVGHPDQGLVQHZIDFLOLWLHV /RFDWLRQLVDELJIDFWRUWKH\VDLGZLWKVDWXUDWHGPDUNHWV PRUH IRFXVHG RQ UHQRYDWLQJ DQG XSJUDGLQJ H[LVWLQJ PLOOV %XWZKHUHÀRXUFRQVXPSWLRQLVEHLQJHVWDEOLVKHGRULQFUHDVLQJWKHWUHQGLVIRUQHZIDFLOLWLHV7KLVLVDOVRWUXHLQUHJLRQV ZKHUHWKHLQVWDOOHGIDFLOLWLHVDUHRXWRIGDWH 6DIHW\DOVRFRQWLQXHVWREHDPDMRUFRQFHUQZKHWKHULWLQYROYHV WKH ÀRXU LWVHOI RU PLOO ZRUNHUV 6DIHW\ UHTXLUHPHQWV IRU À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by Susan Reidy A common thread in greenfield, expansion milling projects across the globe is producing more with less ODQGQHDU7DVKNHQWFLW\DQGVHWXSDJUHHQ¿HOGIRRGFRPSOH[ 7KHHQWLUHSURMHFWWRRNPRQWKV7KHIDFLOLW\ZDVFRPPLVVLRQHGRQ0DUFK,QWKHIXWXUH'RQPDKVXORWSODVWSODQV WRH[WHQGWKHIDFLOLWLHVZLWKD%KOHUIHHGPLOO 7KHÀRXUPLOOKDVDFDSDFLW\RIWRQQHVSHUKRXUV ZLWKDWRWDOJUDLQVWRUDJHFDSDFLW\RIWRQQHV %KOHUVXSSOLHGWKHPLOOLQJHTXLSPHQWLQFOXGLQJFRPSOHWH ¿UVWDQGVHFRQGFOHDQLQJDQGJULQGLQJDQG¿QLVKHGSURGXFW KDQGOLQJZLWKDOOFDSDFLWLHVGHVLJQHGIRUWRQQHVSHU KRXUV,QFOHDQLQJ%KOHUVXSSOLHGLWVGHVWRQHUVHSDUDWRUGLIIHUHQW PDJQHWV VFDOHV GDPSHQHUV VFRXUHU LQGHQW F\OLQGHUV DQGDOOQHFHVVDU\WUDQVSRUWLQJHOHPHQWV *ULQGLQJLQFOXGHVKLJKFDSDFLW\VLQJOHUROOHUPLOOVKLJK FDSDFLW\GRXEOHUROOHUPLOOVDWRQQHFDSDFLW\SODQVLIWHUSXUL¿HUDQGEUDQ¿QLVKHUV)LQLVKHGSURGXFWVKDQGOLQJLVHTXLSSHG ZLWKVFDOHVFKDLQFRQYH\HUVYLEURGLVFKDUJHUVPDJQHWVÀRZ EDODQFHUVSDFNLQJHTXLSPHQWDQGDFRQWUROV\VWHP 7KH FRPSDFW ÀRXU PLOO LV DXWRPDWHG DQG DOO PRWRUV DUH KLJKO\ HQHUJ\ HI¿FLHQW 7KH FXVWRPHU UHTXLUHG DQ HQHUJ\ HI¿FLHQW SODQW DQG GXH WR WKH HFRQRPLFDO GHVLJQ DQG HI¿FLHQW UZBEKISTAN PRODUCING HIGH QUALITY FLOUR :KHQ 'RQPDKVXORWSODVW //& ZDV FRQVLGHULQJ FRQVWUXFWLQJDÀRXUPLOOLQ8]EHNLVWDQLW¿UVWFRQVLGHUHGEX\LQJDQH[LVWLQJROGEXLOGLQJ%XWRQWKHDGYLFHRI8]ZLO6ZLW]HUODQG Donmahsulotplast plans to extend its new 150-tonne-per-24-hour mill with EDVHG %KOHU WKH FRPSDQ\ GHFLGHG WR SXUFKDVH D SLHFH RI a Bühler feed mill. Photo courtesy of Bühler. 58 September 2015 / World Grain / www.World-Grain.comhttp://www.World-Grain.com