World Grain - September 2020 - 36

FEATURE: FLOUR MILL CONSTRUCTION CONTINUES THROUGH PANDEMIC

compromising the whole production during maintenance operations. The @rollermills software provides
remote control of roller mills from tablets.
"These are all strategies useful to improve the working life of the ones who 'live' the mill," Ocrim said.
"Ocrim also guarantees 24-hour assistance."
Bühler, based in Uzwil, Switzerland, noted that demand for digital services is stable. In fact, the crisis
JDYHULVHWRQHZLGHDVDQGWHFKQRORJLHV(൶FLHQF\LV
king when it comes to new developments, the company
said. This includes Bühler's Mill E3 to the Smart Mill,
down to equipment such as the Arrius integrated grinding system. The Arrius provides quick installation, an
integrated direct drive that saves up to 10% energy, requires less cleaning and features a multitude of sensors.
To meet increasingly stricter safety requirements,
Sangati Berga designs its equipment to eliminate
any possible infestation points. For example, its GPF
model plansifter frame and sieves are constructed from
sheet molding compound so there are no connecting
elements, seals, nails or screws. Rounded edges and a
smooth surface avoids retention of products and simpli¿HVWKHFOHDQLQJDQGVDQLWL]LQJSURFHVV7KHUDZPDWHrial and manufacturing process for the new frames and
sieves has a lower environmental impact with low energy consumption along its lifecycle and recyclability.

wheat. Ocrim provided a three-month training course
following the assembly and testing phases to teach the
VWD൵ ZKR DUH UHVSRQVLEOH IRU WKH IXWXUH PDQDJHPHQW
of the mill. Additional training was provided with the
plant in production.
The highly automated mill was designed for easy
maintenance, a high standard of sanitation and high
energy savings. The cleaning system with non-recirculating machines is equipped with a dampening system
and a decortication line with diamond wheels to ensure
high performance of the machines, on double break and
also with the relative color sorter.
The grinding line is equipped with six roller mills
DQG VL[ SXUL¿HUV DV ZHOO DV RWKHU FRPSHOOLQJ PDchines to produce products such as semolina, second
grade semolina and whole semolina. All products are
checked, weighed and conveyed to the pasta factory
storage cells.
Additionally, the mill is equipped with systems for
DLUSXUL¿FDWLRQDQGHQYLURQPHQWDODLUWUHDWPHQWZKLFK
PDLQWDLQVDLUTXDOLW\E\PHDQVRIVSHFLDO¿OWUDWLRQDQG
distribution systems inside the building. This system

Photo courtesy of Ocrim

ITALIAN COOP COMPLETES
FARM-TO-FORK FACILITY
Gino Girolomoni Cooperativa reached its goal of creating a fully integrated supply chain from farm-to-fork
with completion of its organic wheat mill in Isola del
Piano, Italy, last fall. The 100-tpd mill for grinding organic durum wheat and spelt was built next to the company's existing facilities and will feed the lines of the
adjacent pasta factory.
Each step of the process is owned and monitored
by the farmers themselves, including cultivation,
harvest and storage of the cereal, grinding and pasta
making. This means the cooperative produces a safe
and tailor-made product that is fully traceable for the
end consumer.
The building is 22.5 meters tall and is positioned
to not disturb the mountain landscape where the entire agro-industrial complex is located. Any expansion
would depend on new pasta production lines, which are
planned to be built in other locations.
Ocrim, based in Cremona, Italy, designed the facility with the best technology available today to provide
ÀH[LELOLW\VLQFHWKHPLOOZLOOQRWRQO\SURFHVVGXUXP
Gino Girolomoni Cooperativa created an integrated supply chain
from farm-to-fork with completion of its organic wheat mill by
Ocrim last fall.

36

September 2020 / World Grain / www.World-Grain.com


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World Grain - September 2020

Table of Contents for the Digital Edition of World Grain - September 2020

World Grain - September 2020 - 1
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