World Grain - September 2020 - 38

the mill, with a 100-tph pre-cleaning section using the
MGSH 120 high capacity grain separator. In the 350-tpd
milling section, all the roller mills are Milleral/IMAS'
latest MML Multimilla model with diameters ranging
from 250 to 300 mm. The project also included jumboW\SHSDVVDJHSODQVLIWHUVDQGDQ063PRGHOSXUL¿HU
which has an aluminum body and steel base. The mill
KDVDIXOODXWRPDWLRQV\VWHP7KHÀRXUSDFNLQJVHFWLRQ
has a capacity of 40 tph and includes a mixer.
The mill has an automatic dampening machine and
DQ0)%$DXWRPDWLFÀRZEDODQFHU:KHDWLVVRXUFHG
IURPWKH8QLWHG6WDWHV8NUDLQHDQG.D]DNKVWDQ7KH
PLOOSURGXFHVÀRXUDQGEUDQ

Pioneer Foods
doubled the
capacity of its
wheat mill in
Durban with
the addition of
a second line
supplied by Alapala.

38

PIONEER DOUBLES FLOUR CAPACITY
Pioneer Foods, one of the largest South African producers and distributors of a broad range of branded
food and beverage products, recently doubled the capacity of its wheat mill in Durban with the addition of a
second line. The new equipment, supplied by Alapala,
EDVHGLQ&RUXP7XUNH\ZDVLQWHJUDWHGLQWRWKHPLOO¶V
existing automation and control systems. The equipPHQWLVH[SHFWHGWRLPSURYHRSHUDWLRQDOH൶FLHQF\DQG
ERRVWWKHTXDOLW\RIÀRXU
The company was established in 1997 and operates
mainly across South Africa but also exports to more
WKDQ  FRXQWULHV 7KH JUDLQV EXVLQHVV LQFOXGHV ¿YH
ZKHDW PLOOV DQG WKUHH PDL]H PLOOV D SDVWD SODQW DQG
WZRULFHDQGGULHGYHJHWDEOHSDFNLQJIDFLOLWLHV
:LWKWKHDGGLWLRQRIWKHVHFRQGPLOOLQJOLQH3LRQHHU

LVDEOHWRSURGXFHKLJKTXDOLW\EDNLQJÀRXUIRULWVWZR
EDNHULHVLQ.ZD=XOX1DWDOSURYLQFHDQGVHUYHWKHUHJLRQDOPDUNHWPRUHH൵HFWLYHO\,WZDVGHVLJQHGWRSURGXFHDZLGHYDULHW\RIORZDVKSDVWU\DQGFDNHÀRXU
PXOWLSXUSRVHÀRXUDQGEDNHU\ÀRXUIRUEUHDG/RFDO
and imported wheat is used depending on seasonal
availability, cost and quality.
The plant design meets sanitation standards and food
safety regulations with food grade materials. Mill management is carried out through an advanced automation
system combined with Scada software that allows for
FHQWUDOL]HGPRQLWRULQJRIWKHHQWLUHPLOOLQJSURFHVVDQG
generating detailed reports on production data.
Automation software is combined with a yield conWUROPRGXOHZKLFKFROOHFWVDQGDQDO\]HVZHLJKLQJLQformation by DURA extraction scales from eight different places in the process.
Flour quality is controlled through near infrared techQRORJ\LQVWDQWDQDO\VLVWRWUDFNDQGGLDJQRVHDQ\GHviation in quality parameters such as ash and moisture.
$IWHULQWDNHZKHDWLVWDNHQLQWRGD\ELQVDQGJRHV
through the grain separator, dry stoner, scourer cleaning machines and magnetic separators. A color sorter
LV XVHG IRU D ¿QH UHPRYDO RI IRUHLJQ VHHGV GDPDJHG
NHUQHOVDQGPRUHWRHQVXUHDKLJKOHYHORIIRRGVDIHW\
A start-up silo is used at the start of production or durLQJWKHVKLIWLQJRISURGXFWLRQEHWZHHQÀRXUW\SHV7KH
purpose is to collect the residual material from the previous shift/production run to ensure hygiene and product
VWDQGDUGL]DWLRQ$LU 3OXV -HW )LOWHU .)6$ LV XVHG IRU
FOHDQLQJ RI WKH DPELHQW DLU LQ WKH PLOO 7KH ¿OWHUV DUH
equipped with explosion relief for operational safety.
The milling unit features Alapala's new generation machines, including the Similago II Roller Mill. It has PLCcontrolled product feeding and grinding control systems
for continuous and consistent grinding performance. The
UROOHU PLOO KDV DQ LQWHUQDOO\ DVSLUDWHG LQOHW EXQNHU ZLWK
polycarbonate inspection glass against condensation.
The feed rate is automatically controlled by using
D FDSDFLWDQFH VHQVRU DW WKH LQOHW EXQNHU ZKLFK VHQGV
a signal via PLC to regulate the speed of feed rolls.
Grinding rolls also have a sensitive grinding gap adjustment and are protected with a special mechanism
WKDWJLYHVÀH[LELOLW\WRWKHJULQGLQJUROOVDJDLQVWRYHUVL]HGREMHFWV7KHJULQGLQJJURXSDOVRLVHTXLSSHGZLWK
monitoring sensors.
Roll changes can be carried out within 20 minutes
and no special tools and lifting devices are required,
which reduces downtime. The graphical touchscreen
of the roller mills allows the setting of operational parameters, as well as monitoring feed roll speed, motor load, and power consumption. The central lubricaWLRQ V\VWHP LV RSWLRQDOO\ ¿WWHG LQ HDFK UROOHU PLOO IRU
easy maintenance.
September 2020 / World Grain / www.World-Grain.com

Photo courtesy of Alapala

FEATURE: FLOUR MILL CONSTRUCTION CONTINUES THROUGH PANDEMIC


http://www.World-Grain.com

World Grain - September 2020

Table of Contents for the Digital Edition of World Grain - September 2020

World Grain - September 2020 - 1
World Grain - September 2020 - 1
World Grain - September 2020 - 2
World Grain - September 2020 - 3
World Grain - September 2020 - 4
World Grain - September 2020 - 5
World Grain - September 2020 - 6
World Grain - September 2020 - 7
World Grain - September 2020 - 8
World Grain - September 2020 - 9
World Grain - September 2020 - 10
World Grain - September 2020 - 11
World Grain - September 2020 - 12
World Grain - September 2020 - 13
World Grain - September 2020 - 14
World Grain - September 2020 - 15
World Grain - September 2020 - 16
World Grain - September 2020 - 17
World Grain - September 2020 - 18
World Grain - September 2020 - 19
World Grain - September 2020 - 20
World Grain - September 2020 - 21
World Grain - September 2020 - 22
World Grain - September 2020 - 23
World Grain - September 2020 - 24
World Grain - September 2020 - 25
World Grain - September 2020 - 26
World Grain - September 2020 - 27
World Grain - September 2020 - 28
World Grain - September 2020 - 29
World Grain - September 2020 - 30
World Grain - September 2020 - 31
World Grain - September 2020 - 32
World Grain - September 2020 - 33
World Grain - September 2020 - 34
World Grain - September 2020 - 35
World Grain - September 2020 - 36
World Grain - September 2020 - 37
World Grain - September 2020 - 38
World Grain - September 2020 - 39
World Grain - September 2020 - 40
World Grain - September 2020 - 41
World Grain - September 2020 - 42
World Grain - September 2020 - 43
World Grain - September 2020 - 44
World Grain - September 2020 - 45
World Grain - September 2020 - 46
World Grain - September 2020 - 47
World Grain - September 2020 - 48
World Grain - September 2020 - 49
World Grain - September 2020 - 50
World Grain - September 2020 - 51
World Grain - September 2020 - 52
World Grain - September 2020 - 53
World Grain - September 2020 - 54
World Grain - September 2020 - 55
World Grain - September 2020 - 56
World Grain - September 2020 - 57
World Grain - September 2020 - 58
World Grain - September 2020 - 59
World Grain - September 2020 - 60
World Grain - September 2020 - 61
World Grain - September 2020 - 62
World Grain - September 2020 - 63
World Grain - September 2020 - 64
World Grain - September 2020 - 65
World Grain - September 2020 - 66
World Grain - September 2020 - 67
World Grain - September 2020 - 68
World Grain - September 2020 - 69
World Grain - September 2020 - 70
World Grain - September 2020 - 71
World Grain - September 2020 - 72
World Grain - September 2020 - 73
World Grain - September 2020 - 74
World Grain - September 2020 - 75
World Grain - September 2020 - 76
http://digital.world-grain.com/sosland/wg/2020_09_01
http://digital.world-grain.com/sosland/wg/2020_08_01
http://digital.world-grain.com/sosland/wg/2020_07_01
http://digital.world-grain.com/sosland/wg/2020_06_01
http://digital.world-grain.com/sosland/wg/2020_05_01
http://digital.world-grain.com/sosland/wg/2020_04_01
http://digital.world-grain.com/sosland/wg/2020_03_01
http://digital.world-grain.com/sosland/wg/2020_02_01
http://digital.world-grain.com/sosland/wg/2020_01_01
http://digital.world-grain.com/sosland/wg/2019_12_01
http://digital.world-grain.com/sosland/wg/2019_11_01
http://digital.world-grain.com/sosland/wg/2019_10_01
http://digital.world-grain.com/sosland/wg/2019_09_01
http://digital.world-grain.com/sosland/wg/2019_08_01
http://digital.world-grain.com/sosland/wg/2019_07_01
http://digital.world-grain.com/sosland/wg/2019_06_01
http://digital.world-grain.com/sosland/wg/2019_05_01
http://digital.world-grain.com/sosland/wg/2019_04_01
http://digital.world-grain.com/sosland/wg/2019_03_01
http://digital.world-grain.com/sosland/wg/2019_02_01
http://digital.world-grain.com/sosland/wg/2019_01_01
http://digital.world-grain.com/sosland/wg/2018_12_01
http://digital.world-grain.com/sosland/wg/2018_11_01
http://digital.world-grain.com/sosland/wg/2018_10_01
http://digital.world-grain.com/sosland/wg/2018_09_01
http://digital.world-grain.com/sosland/wg/2018_08_01
http://digital.world-grain.com/sosland/wg/2018_07_01
http://digital.world-grain.com/sosland/wg/2018_06_01
http://digital.world-grain.com/sosland/wg/2018_05_01
http://digital.world-grain.com/sosland/wg/2018_04_01
http://digital.world-grain.com/sosland/wg/2018_03_01
https://www.nxtbook.com/sosland/wg/2018_02_01
https://www.nxtbook.com/sosland/wg/2018_01_01
https://www.nxtbook.com/sosland/wg/2017_12_01
https://www.nxtbook.com/sosland/wg/2017_11_01
https://www.nxtbook.com/sosland/wg/2017_10_01
https://www.nxtbook.com/sosland/wg/2017_09_01
https://www.nxtbook.com/sosland/wg/2017_08_01
https://www.nxtbook.com/sosland/wg/2017_07_01
https://www.nxtbook.com/sosland/wg/2017_06_01
https://www.nxtbook.com/sosland/wg/2017_05_01
https://www.nxtbook.com/sosland/wg/2017_04_01
https://www.nxtbook.com/sosland/wg/2017_03_01
https://www.nxtbook.com/sosland/wg/2017_02_01
https://www.nxtbook.com/sosland/wg/2017_01_01
https://www.nxtbook.com/sosland/wg/2016_12_01
https://www.nxtbook.com/sosland/wg/2016_11_01
https://www.nxtbook.com/sosland/wg/2016_10_01
https://www.nxtbook.com/sosland/wg/2016_09_01
https://www.nxtbook.com/sosland/wg/2016_08_01
https://www.nxtbook.com/sosland/wg/2016_07_01
https://www.nxtbook.com/sosland/wg/2016_06_01
https://www.nxtbook.com/sosland/wg/2016_05_01
https://www.nxtbook.com/sosland/wg/2016_04_01
https://www.nxtbook.com/sosland/wg/2016_03_01
https://www.nxtbook.com/sosland/wg/2016_02_01
https://www.nxtbook.com/sosland/wg/2016_01_01
https://www.nxtbook.com/sosland/wg/2015_12_01
https://www.nxtbook.com/sosland/wg/2015_11_01
https://www.nxtbook.com/sosland/wg/2015_10_01
http://digital.world-grain.com/sosland/wg/2015_09_01
http://digital.world-grain.com/sosland/wg/2015_08_01
http://digital.world-grain.com/sosland/wg/2015_07_01
http://digital.world-grain.com/sosland/wg/2015_06_01
http://digital.world-grain.com/sosland/wg/2015_05_01
https://www.nxtbook.com/sosland/wg/2015_04_01
https://www.nxtbook.com/sosland/wg/2015_03_01
https://www.nxtbook.com/sosland/wg/2015_02_01
http://digital.world-grain.com/sosland/wg/2015_01_01
https://www.nxtbook.com/sosland/wg/2014_12_01
https://www.nxtbook.com/sosland/wg/2014_11_01
https://www.nxtbook.com/sosland/wg/2014_10_01
https://www.nxtbook.com/sosland/wg/2014_09_01
https://www.nxtbook.com/sosland/wg/2014_08_01
https://www.nxtbook.com/sosland/wg/2014_07_01
https://www.nxtbook.com/sosland/wg/2014_06_01
https://www.nxtbook.com/sosland/wg/2014_05_01
https://www.nxtbook.com/sosland/wg/2014_04_01
https://www.nxtbook.com/sosland/wg/2014_03_01
https://www.nxtbook.com/sosland/wg/2014_02_01
https://www.nxtbook.com/sosland/wg/2014_01_01
https://www.nxtbook.com/sosland/wg/2013_12_01
https://www.nxtbook.com/sosland/wg/2013_11_01
https://www.nxtbook.com/sosland/wg/2013_10_01
https://www.nxtbook.com/sosland/wg/2013_09_01
https://www.nxtbook.com/sosland/wg/2013_08_01
https://www.nxtbook.com/sosland/wg/2013_07_01
https://www.nxtbook.com/sosland/wg/2013_06_01
https://www.nxtbook.com/sosland/wg/2013_05_01
https://www.nxtbook.com/sosland/wg/2013_04_01
https://www.nxtbook.com/sosland/wg/2013_03_01
https://www.nxtbook.com/sosland/wg/2013_02_01
https://www.nxtbook.com/sosland/wg/2013_01_01
https://www.nxtbook.com/sosland/wg/2012_12_01
https://www.nxtbook.com/sosland/wg/2012_11_01
https://www.nxtbook.com/sosland/wg/2012_10_01
https://www.nxtbook.com/sosland/wg/2012_09_01
https://www.nxtbook.com/sosland/wg/2012_08_01
https://www.nxtbook.com/sosland/wg/2012_07_01
https://www.nxtbook.com/sosland/wg/2012_06_01
https://www.nxtbook.com/sosland/wg/2012_05_01
https://www.nxtbook.com/sosland/wg/2012_04_01
https://www.nxtbook.com/sosland/wg/2012_03_01
https://www.nxtbook.com/sosland/wg/2012_02_01
https://www.nxtbook.com/sosland/wg/2012_01_01
https://www.nxtbook.com/sosland/wg/2011_12_01
https://www.nxtbook.com/sosland/wg/2011_11_01
https://www.nxtbook.com/sosland/wg/2011_10_01
https://www.nxtbook.com/sosland/wg/20111_09_01
https://www.nxtbook.com/sosland/wg/2011_08_01
https://www.nxtbook.com/sosland/wg/2011_07_01
https://www.nxtbook.com/sosland/wg/2011_06_01
https://www.nxtbook.com/sosland/wg/2011_05_01
https://www.nxtbook.com/sosland/wg/2011_04_01
https://www.nxtbook.com/sosland/wg/2011_03_01
http://digital.world-grain.com/sosland/wg/2011_02_01
http://digital.world-grain.com/sosland/wg/2011_02_01
http://digital.world-grain.com/sosland/wg/2011_01_01
http://digital.world-grain.com/sosland/wg/2010_12_01
http://digital.world-grain.com/sosland/wg/2010_11_01
http://digital.world-grain.com/sosland/wg/2010_10_01
http://digital.world-grain.com/sosland/wg/2010_09_01
http://digital.world-grain.com/sosland/wg/2010_08_01
http://digital.world-grain.com/sosland/wg/2010_07_01
http://digital.world-grain.com/sosland/wg/2010_06_01
http://digital.world-grain.com/sosland/wg/2010_05_01
http://digital.world-grain.com/sosland/wg/2010_04_01
http://digital.world-grain.com/sosland/wg/2010_03_01
http://digital.world-grain.com/sosland/wg/2010_02_01
http://digital.world-grain.com/sosland/wg/2010_01_01
http://digital.world-grain.com/sosland/wg/2009_12_01
http://digital.world-grain.com/sosland/wg/2009_11_01
http://digital.world-grain.com/sosland/wg/2009_10_01
http://digital.world-grain.com/sosland/wg/2009_09_01
http://digital.world-grain.com/sosland/wg/2009_08_01
http://digital.world-grain.com/sosland/wg/2009_07_01
http://digital.world-grain.com/sosland/wg/2009_06_01
http://digital.world-grain.com/sosland/wg/2009_05_01
http://digital.world-grain.com/sosland/wg/2009_04_01
http://digital.world-grain.com/sosland/wg/2009_03_01
http://digital.world-grain.com/sosland/wg/2009_02_01
http://digital.world-grain.com/sosland/wg/2009_01_01
http://digital.world-grain.com/sosland/wg/2008_12_01
http://digital.world-grain.com/sosland/wg/2008_11_01
http://digital.world-grain.com/sosland/wg/2008_10_01
http://digital.world-grain.com/sosland/wg/2008_09_01
http://digital.world-grain.com/sosland/wg/2008_08_01
http://digital.world-grain.com/sosland/wg/2008_07_01
http://digital.world-grain.com/sosland/wg/2008_06_01
http://digital.world-grain.com/sosland/wg/2008_05_01
http://digital.world-grain.com/sosland/wg/2008_04_01
http://digital.world-grain.com/sosland/wg/2008_03_01
http://digital.world-grain.com/sosland/wg/2008_02_01
http://digital.world-grain.com/sosland/wg/2008_01_01
http://digital.world-grain.com/sosland/wg/2007_12_01
http://digital.world-grain.com/sosland/wg/2007_11_01
http://digital.world-grain.com/sosland/wg/2007_10_01
http://digital.world-grain.com/sosland/wg/2007_09_01
http://digital.world-grain.com/sosland/wg/2007_08_01
http://digital.world-grain.com/sosland/wg/2007_07_01
http://digital.world-grain.com/sosland/wg/2007_06_01
http://digital.world-grain.com/sosland/wg/2007_05_01
http://digital.world-grain.com/sosland/wg/2007_04_01
http://digital.world-grain.com/sosland/wg/2007_03_01
http://digital.world-grain.com/sosland/wg/2007_02_01
http://digital.world-grain.com/sosland/wg/2007_01_01
http://digital.world-grain.com/sosland/wg/2006_12_01
http://digital.world-grain.com/sosland/wg/2006_11_01
http://digital.world-grain.com/sosland/wg/2006_10_01
http://digital.world-grain.com/sosland/wg/2006_09_01
http://digital.world-grain.com/sosland/wg/2006_08_01
http://digital.world-grain.com/sosland/wg/2006_07_01
http://digital.world-grain.com/sosland/wg/2006_06_01
http://digital.world-grain.com/sosland/wg/2006_05_01
http://digital.world-grain.com/sosland/wg/2006_04_01
http://digital.world-grain.com/sosland/wg/2006_03_01
http://digital.world-grain.com/sosland/wg/2006_02_01
http://digital.world-grain.com/sosland/wg/2006_01_01
http://digital.world-grain.com/sosland/wg/2005_12_01
http://digital.world-grain.com/sosland/wg/2005_11_01
http://digital.world-grain.com/sosland/wg/2005_10_01
http://digital.world-grain.com/sosland/wg/2005_09_01
http://digital.world-grain.com/sosland/wg/2005_08_01
http://digital.world-grain.com/sosland/wg/2005_07_01
http://digital.world-grain.com/sosland/wg/2005_06_01
http://digital.world-grain.com/sosland/wg/2005_05_01
http://digital.world-grain.com/sosland/wg/2005_04_01
http://digital.world-grain.com/sosland/wg/2005_03_01
http://digital.world-grain.com/sosland/wg/2005_02_01
http://digital.world-grain.com/sosland/wg/2005_01_01
http://digital.world-grain.com/sosland/wg/2004_12_01
http://digital.world-grain.com/sosland/wg/2004_11_01
http://digital.world-grain.com/sosland/wg/2004_10_02
http://digital.world-grain.com/sosland/wg/2004_10_02
http://digital.world-grain.com/sosland/wg/2004_10_01
http://digital.world-grain.com/sosland/wg/2004_09_01
http://digital.world-grain.com/sosland/wg/2004_08_01
https://www.nxtbookmedia.com