World Grain - December 2024 - 61

A state-of-the-art pelleting system: a comprehensive solution
Pellet mills designed for efficiency, durability,
easy maintenance and energy efficiency
leting process. Variability in moisture content, particle
size, and ingredient composition can complicate the
process, potentially leading to inconsistent pellet quality
or increased wear on machinery. To address these
issues, digital solutions offer real-time monitoring and
analysis of raw material characteristics, ensuring consistency
and optimal performance. Leveraging data analytics,
these digital services can predict variations in
raw material quality and automatically adjust process
parameters to maintain high standards of feed quality.
This not only improves the longevity of the equipment
but also ensures that the final product consistently
meets the required nutritional standards.
In summary, while pelleting offers significant advantages,
it also presents its own set of challenges that require
careful and continuous management. By focusing
on robust maintenance practices, investing in durable
machinery, adopting energy-efficient technologies, and
leveraging advanced digital solutions to monitor and
adjust for raw material variability, manufacturers can
navigate these challenges effectively. This comprehensive
approach will help them capitalize on the myriad
benefits pelleting offers, enhancing productivity, profitability,
and sustainability in the process.
Innovating feed production
Bühler has developed a state-of-the-art pelleting system
to address the complex challenges in animal feed
production. This comprehensive solution includes advanced
pellet mills, optimized conditioning systems,
cutting-edge digital solutions, and global service support.
The pellet mills are designed for high efficiency,
durability, and easy maintenance, featuring adaptive
roller and die gap adjustment, efficient energy consumption,
and robust construction materials.
The Kubex 5 Series pellet mill is designed to redefine
productivity and performance in feed production, the
company said. It features a robust gear drive system for
enhanced reliability and efficiency and complements
Bühler's existing pellet mills family that utilizes belt
drive systems. The new pellet mill is built for continuous
production with minimal maintenance, with rich
and standard features to ensure consistent pellet quality
and convenient operation. Bühler said this ensures
exceptional performance with minimal downtime and
flexible production.
The machine offers energy efficiency, exceptional
mechanical features, and a user-friendly interface, setting
new standards in maintenance ease and operational
reliability, the company noted. It integrates seamlessly
with Bühler's digital platforms for real-time data monitoring
and process optimization, meeting the evolving
demands of the industry.
Optimal conditioning plays a vital role in a highWorld-Grain.com
/ World Grain / December 2024
Optimal conditioning: the
core of high-quality pelleting
Strategically
located service
stations across a
global network
Real-time monitoring and
automation with digital
services like Pelleting Pro
quality pelleting process. Bühler's systems pre-treat
feed materials with steam and moisture, which enhances
pellet durability, digestibility and nutrient absorption.
Besides, with electrical surface heating and hotstart
technology, it is much easier to achieve fast startup
and will significantly reduce waste. The integration
of digital technologies allows for real-time monitoring
and automation. Manufacturers can track every
aspect of the process - from raw material intake to
the finished product - optimizing settings, predicting
maintenance needs, and reducing energy consumption,
thus improving operational efficiency and cost management.
Digital services, particularly PelletingPro,
offer manufacturers advanced analytics and detailed
insights, enhancing decision-making, profitability, consistent
product quality and operational efficiency.
Bühler supports its advanced systems with a global
service network, complete with strategically located
service stations. This network provides expert assistance,
replacement parts, and technical support, ensuring
minimal downtime and smooth production.
As animal feed production evolves, the need for
robust and innovative solutions to overcome inherent
challenges has become more critical. By prioritizing
advancements in machinery, energy efficiency, and
digital monitoring, the industry can not only enhance
productivity but also ensure sustainability and profitability.
Addressing these complexities with a comprehensive
approach is key to driving the future of animal
nutrition and feed production, setting a new benchmark
for what is possible in modern agriculture.
Binbin Zhao is a product manager with Bühler,
an expert in animal feed production. He can be reached
at binbin.zhao@buhlergroup.com.
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61
Photo courtesy of Bühler
https://www.world-grain.com/articles/19448-tech-profile-next-level-in-the-pelleting-process http://www.World-Grain.com
World Grain - December 2024

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